Energy
Energy: Between Growth and Transformation
Scaling Requires Sound Decisions
Growing demand for electricity and increased investment are driving the expansion and modernization of generation facilities, grids, and storage systems, as well as the adoption of innovative technologies. Long lead times, limited supply chains, and complex technical and regulatory requirements complicate planning and implementation. It is crucial to conduct robust assessments of technical options, secure supply and capacity, and reliably scale and further develop both new and existing systems.
Upheavals in the Energy Sector
Industry experience that makes a difference in implementation
-
Technical decisions must take into account feasibility, capacity, resources, time, risks, and cost-effectiveness. Only in this way can critical dependencies be identified early on and alternatives be compared in a reliable manner.
related services
- Identify technical and operational requirements as well as resource needs
- Assess feasibility, capacity, bottlenecks, and critical dependencies
- Develop scenarios and sensitivities, including time-dependent effects
- Evaluate business cases, investment needs, and operating costs
- Compare alternatives from technical, organizational, and economic perspectives and derive a robust “most likely case” scenario
-
Limited procurement markets, critical suppliers, and complex material flows can constrain supply and throughput. It is crucial to make risks, capacities, and logistical dependencies transparent and to safeguard them in a resilient manner.
related services
- Establish a supplier management system with clear control and escalation mechanisms
- Audit suppliers and assess technical and operational risks
- Analyze procurement markets, establish strategic sourcing, and evaluate alternative sources of supply
- Identify and Reduce Critical Dependencies on Suppliers
- Analyze and design material and information flows, as well as logistics, space, buffer, and staging concepts
- Optimize capacity, resources, layouts, and process flows to maximize throughput and ensure supply reliability
-
New or expanding technical systems must reliably achieve planned output levels. To do so, processes, equipment, resources, and control systems must be aligned with the target output, and the ramp-up must be ensured in a stable manner.
related services
- Align Value Streams and Core Processes with Target Output
- Identify and quantify bottlenecks and capacity-limiting process steps
- Evaluate production capacity, resources, and facilities, and scale them to meet demand
- Standardize processes and operational procedures
- Identify opportunities for automation and implement technical solutions
- Ensure scalability through capacity, resource, and asset metrics
-
Existing systems do not reliably achieve their goals in terms of output, efficiency, or process quality. Sources of loss, bottlenecks, and control deficiencies must be identified transparently, and the relevant technical and organizational measures must be implemented.
related services
- Map processes and value streams and analyze weaknesses
- Evaluate lead times, cycle times, capacities, and bottlenecks
- Optimize Asset and Resource Utilization
- Standardize management and decision-making processes and clarify responsibilities
- Implement Shop Floor and Performance Management
- Implement automation and digitization solutions to stabilize processes
-
Changes only take effect once they are integrated into processes, technologies, organizational structures, and day-to-day management. For critical systems, it must then be demonstrated that the solution functions reliably under real-world operating conditions and increasing workloads.
related services
- Develop an implementation roadmap with KPI-based milestones and a critical path
- Structure and track actions, responsibilities, and decision-making processes
- Adapt processes, technologies, organization, and IT to operational needs
- Implement measures with the operational teams and actively involve stakeholders
- Review operational effectiveness, evaluate process robustness, and make targeted adjustments
International Project Experience
Germany
A Structured Introduction
Understand the situation on the ground. Thoroughly assess bottlenecks and options.
When capacity, process performance, or delivery capability are compromised, or when a technical decision needs to be made, we start by assessing the actual situation on-site. We combine site visits, interviews, and operational data to identify bottlenecks and interdependencies, and determine which technical or operational option is the most robust and how it should be implemented.